Laser  CladdingLaser  Cladding

Laser Cladding

Laser cladding technology provides advanced solutions for component restoration and surface protection in the Oil&Gas sector.

Extend equipment lifespan and enhance performance with laser cladding—a proven metallurgical process that restores damaged components and applies protective coatings engineered to withstand the harshest corrosive and erosive conditions in petroleum operations

Up to x3

Component
lifespan extended

Up to 67%

Savings vs. new
components replacement

0.2 mm

Surface tolerances
maintained

Up to x3

Component
lifespan extended

Up to 67%

Savings vs. new
components replacement

0.2 mm

Surface tolerances
maintained

Laser cladding restores bearing journals, valves, and rotors by applying dense, metallurgically bonded Babbitt or hardfacing layers. The process ensures a fine-grained, defect-free structure, while minimal heat input prevents distortion, maintaining tolerances within 0.2 mm (0.008”).

Use Cases

Laser cladding of large sized bearing journal shafts
Laser powder cladding of alloy steel ball for improved surface performance
Laser cladding of large bearings
Restoring the original geometry of a 40X steel shaft using fiber laser
Valve seat laser cladding
Compressor blade restoration
Restoration of a rotator flange manufactured from 38h2MYUA steel
Laser cladding for restoration of worn injection molds
Laser high-speed cladding
Laser system FL-CPM - powder cladding

Advantages

Capital Savings

Capital Savings

Drastically reduces operational costs by eliminating the need for expensive component replacements

High-Performance Protection

High-Performance Protection

Provides the extreme corrosion and erosion resistance demanded by the oil and gas sector

In-Situ Capabilities

In-Situ Capabilities

Allows for the repair of critical assets without the downtime associated with factory-based restoration

Extended Asset Lifespan

Extended Asset Lifespan

Restores and significantly prolongs the service life of high-value capital assets

High Coating Purity

High Coating Purity

Features minimal dilution of the base material with the deposited layer

Precision Control

Precision Control

Ensures accurate control over deposit thickness and target area definition

Robust Bonding

Robust Bonding

Creates a dense, monolithic coating with an excellent metallurgical bond and minimal porosity

Minimal Thermal Stress

Minimal Thermal Stress

Low heat input eliminates warping and preserves the structural integrity of the component

Applications

Restoration of worn components and application of corrosion- and erosion-resistant coatings to mission-critical assets.
Restoration of worn components and application of corrosion- and erosion-resistant coatings to mission-critical assets.
Restoration of geometric parameters for equipment made from carbon steel and wear-resistant materials.
Restoration of geometric parameters for equipment made from carbon steel and wear-resistant materials.
Restoration of worn high-pressure valves.
Restoration of worn high-pressure valves.
Restoration of worn sliding surfaces in pipeline pumps.
Restoration of worn sliding surfaces in pipeline pumps.
Application of anti-friction coatings to high-pressure compressor bearings.
Application of anti-friction coatings to high-pressure compressor bearings.
Restoration of bearing and seal seats.
Restoration of bearing and seal seats.
Repair of a 40Cr carbon steel crankshaft using iron-based powder laser cladding to restore original geometry
Repair of a 40Cr carbon steel crankshaft using iron-based powder laser cladding to restore original geometry
Powder cladding for flat, curved, rotary parts, and complex geometries
Powder cladding for flat, curved, rotary parts, and complex geometries